spare parts checklist


Anyone embarking on extended journeys with an off-road vehicle must be prepared for potential damage to the vehicle under the challenging conditions it faces. Therefore, it's crucial to carry suitable spare parts to ensure quick repairs in case of a breakdown. This includes not only obvious components like tires and brake pads, but also items that might be needed for repairs, such as hoses, gaskets, and spark plugs. With the right preparation and equipment, you can set off on your next off-road adventure with complete peace of mind.

Recommended for all trips:
  • Tire repair kit (recommendation: ARB Speedy Seal II )
  • Tire pressure gauge (e.g. ARB tire pressure gauge with quick-release function )
  • Brake line repair kit with quick connectors
  • 1 meter brake line
  • Front axle brake hose (suitable replacement part)
  • brake fluid
  • Longest original radiator hose for the vehicle / large diameter (suitable replacement part)
  • Longest original radiator hose of the vehicle / small diameter (suitable replacement part)
  • Longest original turbocharger hose (suitable replacement part)
  • Hose connector sleeves
  • various hose clamps
  • Flat belt (spare part)
  • Flat belt tensioner (spare part)
  • Automotive fuse range
  • Automotive relay assortment
  • 2 meters of fuel line and matching connecting sleeves
  • Lamp set
  • Light switch (Defender!)
  • Duct tape / fabric tape
  • WD40
  • 1 liter of engine oil
  • 1 liter of gear oil
  • Air filter
  • fuel filter
  • Oil filter
  • Brake cleaner
  • Tube of lubricating grease
  • silicone sealant
  • superglue
  • Assortment of various screws, nuts, washers, metal tension band for improvisation
  • wire
  • cable ties
  • Large cable lug for winch cables
  • Solder connectors for electrical cables
  • sandpaper
  • Different sized tension straps
  • Kneadable metal
  • Automotive electrical cable, 5 meters


For long journeys / rough terrain:

  • rear brake pads
  • Panhard rod bushings
  • Bushings for tension struts
  • Shock absorber bushings
  • Rear shock absorber (spare part), 1 used shock absorber is sufficient
  • Wheel bolts for 1 wheel
  • Wheel nuts for 1 wheel
  • Metal plate set for leaf springs
  • Flaring tool for brake lines
  • Nail polish (clear coat, prevents further cracking of a damaged windshield)
  • EGR valve (Defender 2.2 and 2.4)


Recommended tool:

  • Tool set e.g. Gedore Red Auto Universal (type number R69003061) or comparable contents
  • Iron saw
  • Saw blade holder
  • English
  • Pipe wrench
  • Pipe (extension tool, splinting bent tie rod)
  • Metal dipstick (shish kebab stick)
  • 52mm wheel bearing socket (Defender)
  • 36mm wheel bearing socket (Wrangler)
  • Multitool with powerful knife
  • Car jack, 2-stage hydraulic
  • Support board for car jack ( e.g. for the Hi-Lift )
  • Wheel chocks
  • Torque wrench up to at least 300 Nm
  • Internal/external circlip pliers
  • File (round and flat)
  • small, universal puller
  • Compressor with battery clamps (e.g. ARB compressor )
  • cordless drill
  • various drill bits
  • Grinding wheel attachment for cordless drill
  • round magnet, 1-euro diameter, for pulling broken thru-axle
  • 5x differently sized balls from bicycle ball bearings